Girard Business Solutions
952.890.4827 or 800.536.4472
Girard Business Solutions MN
Folder Inserters:
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Formax 6406 Series Folder Inserter

Formax 6406 Series Folder Inserter
6406 Series, shown with optional
High-Capacity Document Feeder and Production Feeder

Versatile, user-friendly inserter with up to 50 programmed jobs and folds up to 10 sheets (half fold) or up to 8 sheets (tri-fold) at one time

The versatile 6406 Series can be configured to accommodate a range of folding and inserting applications. Models are available with 2 to 6 stations for flexibility, and include a variety of input configurations: a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.

One of the many user-friendly features is the 7” full-color touchscreen control panel with graphics-based display and automatic paper and envelope presence sensors. AutoSet™ allows operators to load envelopes and documents, then adjusts all settings automatically with the ability to store up to 50 programmed jobs for instant recall. Its powerful folding capacity folds up to 10 sheets (half fold) or up to 8 sheets (tri-fold) at one time, plus it’s capable of folding and inserting top, middle and bottom-address documents into top-flap envelopes.** Cascade Mode allows users to link feeders for continuous operation: when one feeder empties, another takes over.

Standard features include a large vertical output stacker which can hold up to 500 filled envelopes, and a top-loading envelope hopper with a capacity of up to 325 envelopes which can be refilled on-the-fly. Double document detectors located at each feeder and the insertion area ensure no double documents are fed into the system. The 6406 Series utilizes electromechanical detectors which can operate with any print density, paper color, thickness or paper dust. Documents requiring inspection can be delivered automatically to the divert station. The 6406 Series also offers energy savings with its auto standby mode, which goes into effect after 1 hour of idle time.

** Bottom-address documents can be processed only in Half and Z-fold modes, up to 5 sheets.

Color Touchscreen Control Panel with graphical interface

High-Capacity Vertical Output Stacker

High-Capacity Document Feeder
Operating Features
Full-Glass Color Touchscreen: 7” touchscreen display features graphic icons for simple, intuitive use
Modular Flexibility: Configurations are available with 2-6 fully-automatic feed stations
AutoSet™: Load envelopes and documents and the 6406 Series will adjust all settings automatically
Paper & Envelope Presence Sensors: Control panel displays which feeders need to be refilled
Mid-Volume Processing Speed: Processes up to 4,000 envelopes per hour
50 Programmable Jobs: Program frequently used jobs for quick and easy operation
High-Capacity Vertical Output Stacker: Holds up to 500 finished envelopes with reverse stacking output, maintaining printing order
Large, Top-Loading Envelope Hopper: Holds up to 325 envelopes with on-the-fly reloading for continuous operation
Handles a Variety of Envelope Sizes: Inserts into envelopes up to 6.3” H x 9.7” W
Variety of Fold Types: C, Half, Z, Double Parallel and no fold
Daily Mail Mode: Easily inserts stapled sets
Multi-Feeding: Allows for a set number of pieces to be pulled from one feeder, then collated and inserted automatically
Cascade Mode: Feeders can be linked for continuous operation, when one feeder empties, another takes over, allowing operators to refill as needed until the job is complete
Powerful Folding Capability: Folds up to 10 sheets (half fold) or up to 8 sheets (tri-fold) at once
Versatile: Folds and/or inserts sheets, BREs and cards automatically
Insert Capability: Folds/inserts top, middle and bottom address documents into top-flap envelopes
Eco Mode: Saves energy by automatically switching into standby mode after one hour of inactivity
Document Security Features
Double Document Detection: Electromechanical detectors located at each feeder and the insertion area operate with any print density, paper color or thickness, to provide exceptional security
Divert Station: Sensors redirect double documents and incomplete sets without interruption

Optional Production Feeder
CIS Scanner: Reads OMR 1-track, OCR, 1D Barcodes and 2D Data Matrix codes, printed horizontally or vertically anywhere on the page
Production Feeders: 1 or 2, each feeds up to 1,200 sheets or 325 BREs
Side Exit Tray: Holds up to 500 filled envelopes
OMR, BCR and OCR: Optical Mark, Barcode and Optical Character Recognition for added security
Short Feed Trays: Designed for small inserts and BREs
Custom Cabinets: Enclosed cabinets on casters with a key lock for secure storage
Feed Hoppers
Up to 325 sheets, 20# paper (each feeder)
725 (Production Feeder)
Envelope Hopper
Up to 325 envelopes, top-loading
Vertical Output Stacker
Up to 500 filled envelopes, reverse stacking output
Side Exit Tray (optional)
Up to 500 filled envelopes
Speed
Up to 4,000 pieces per hour, #10 envelopes
Duty Cycle
Up to 60,000 pieces per month
Programmable Jobs
Up to 50
Paper Size*
3.5” - 14” L x 5.1” - 9” W
Envelope Size*
6.3” - 9.7” L x 3.5” - 6.3” W
Dimensions
65” L x 32” H x 16.5” D (four-station models)
Weight
Approx. 242 lbs (four-station)
Voltage
100 Volts AC 50/60Hz
Safety Certificate
UL, CE approved
* Paper & envelope specifications may vary. All media must be tested.
All technical data and dimensions are approximate values
Canned Air
360° Canned Air

360° canned air has a special no-frost, "SPRAY ANYWAY" valve lets you spray from any angle even upside down without frosting (expelling contents as a liquid). Gust contains 100% pure tetrafluoroethane. Non-flammable and non-ozone depleting.

With 360° canned air you can reach those hard to reach sensors without possible frosting harm to the sensors.

Envelope Sealing Solution
Envelope Sealing Solution

Envelope sealing solution increases your mailing system’s productivity by enhancing the quality of envelope sealing while reducing machine downtime.

Whether high speed inserting, envelope sealing, stamp affixing or package tape dispensing, seals tight every time. Our sealing solution will activate any water activated glue adhesion to ensure positive sealing and quicken dry time to speed handling. Active ingredients fight bacteria and algae growth providing a cleaner, more productive moistening system.

Rubber Roller Cleaner
Rubber Parts Cleaner

Rubber parts cleaner restores a soft, dull tack to drive belts, platens, rollers, and other rubber parts, providing better traction and more efficient operation. Revitalizes moving rubber parts and prevents slipping.

Keeps platens from getting slick and shiny without harming sensitive rubber. Removes correction fluids too.

Clean Rags
Cleaning Rags

Low linting and soft enough for precision cleaning, yet strong enough to replace shop towels. Polybagged in packs of 50 wipes each.

Snap Swabs
Snap Swabs
(10, 25 or 50 pack)

These cleaning swabs 4.5" handle is a small tube containing Isopropyl Alcohol. When snapped, saturates the foam tip.

Cleans many surfaces, such as: scanner rails, printheads, computer keyboards and other hard surfaces

Cleaning Swabs
Cleaning Swabs
(12, 50 or 100 pack)

Ideal for removing stubborn dirt from platens, pinch rollers, seal rollers, capstans, keyboards, and more. 0.6 x 0.9" foam tip on 5.0" plastic handle.

cleaning gloves
Gloves

Plastic gloves to keep your hands free from the cleaning chemicals.

Envelopes and Check Stock
Envelopes and Check Stock

Envelopes and check stock can be found in a wide variety of styles.

Need a special sized envelope? In addition to our standard mailing envelopes, we can also provide most specialized envelopes. Time to send W-2/1099’s? Our envelopes for the standard W-2/1099 form work great in mailing inserters.

Your checks can be customized in many ways: check color, top or bottom check, blank checks, checks with your logo and bank information.

Our check stock has features such as simulated watermarks, micro-printed characters, and chemical alteration protection designed to significantly reduce the likelihood of duplication or alternation resulting in immeasurable savings.

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Girard Business Solutions
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Girard's Business Solutions, Inc.    ·    11910 12th Ave S    ·    Burnsville  MN 55337    ·    (952) 890 - 4827    ·    (800) 536 - 4472
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